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DIY Power Supply for Gram Amp 2

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GrahamD View Drop Down
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    Posted: 17 Mar 2015 at 9:18am
My Gram Amp Communicator came with the standard 'green' PSU. From comments on this forum it was clear a better more stable and powerful PSU would yield sonic improvements. However no one down here in NZ had anything available so I built up my own.
It uses a quality 240/24 volt transformer, diode rectifier set, followed by a LM317 voltage regulator and 4 1000uf caps. Once the regulator is adjusted with a trim pot to provide output of exactly 24 volts it is rock steady. Works great and is burning in the little amp as we speak.
Cheers
Graham
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BAK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BAK Quote  Post ReplyReply Direct Link To This Post Posted: 17 Mar 2015 at 2:18pm
Hi GrahamD, Good job making a power supply. Most people are afraid of working with mains voltages.
 Be sure to have a 0.5 amp fuse on the mains input for safety.

For improved clarity, add a 10 ohm (5 watt, wirewound) resistor in series to the input to the rectifier and a 0.002 uF (100v) disc directly across the transformer secondary. After the rectifier, put a 0.1 uF (100v) ceramic disc across the input to the LM317. These added filter components strip away almost all the noise from the mains supply.
 The output voltage will be very stable with the LM317 regulator, it is one of my favorites.
Be sure to put in the manufacturer recommended reverse biased diode across the output for large filter capacitors, it is described in the LM317 datasheets for National Semiconductors.
As time passes, the trimmer potentiometer will be a weak link, replace with suitable 1% resistors if possible.
Note: more than 1000 uF (100v) filter caps is overkill, and may be stressful on the LM317.

Here to help,
Bruce


Edited by BAK - 18 Mar 2015 at 12:53pm
Bruce
AT-14SA, Pickering XV-15, Hana EL, Technics SL-1600MK2, Lautus, Majestic DAC, Technics SH-8055 spectrum analyzer, Eminence Beta8A custom cabs; Proprius & Reflex M or C, Enjoy Life your way!
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JamesD View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JamesD Quote  Post ReplyReply Direct Link To This Post Posted: 17 Mar 2015 at 6:35pm
Wouldn't the filter capacitors go before the LM317 rather than on it's output or am I missing something?
Aren't ears brilliant
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BAK Quote  Post ReplyReply Direct Link To This Post Posted: 17 Mar 2015 at 8:12pm
"It uses a quality 240/24 volt transformer, diode rectifier set, followed by a LM317 voltage regulator and 4 1000uf caps."

Your description led me to believe the 4 each, 1000uf caps, were on the output of the Lm317.
If on the input (or before the regulator), no more than 100 to 330 uF would be required, 500 uF would be OK.
The LM317 is so good at rejecting input voltage fluctuations, larger capacitors are not needed,
  but a 0.1 uF ceramic disc is a very fast capacitor needed to filter the RF and EMF noise on power lines.
I would still use 330 to 500 uF on the final output, after the regulator, for stiffening the voltage for the varying current load.
Still a reverse biased diode across the output for large filter capacitors is recommended.

If you wish, I can send you a pdf file of the datasheet for the LM317.
It completely covers the circuit design requirements and has example schematics.

Another of National Semiconductors' design hints is to put a 10 uF, 50v cap across adjustment pin to ground for added noise reduction and stability.

I have used this regulator in many designs. It has better noise and ripple reduction figures than a standard TO220 style LM7805, 7812, 7824...etc.

Here to help,
Bruce


Edited by BAK - 18 Mar 2015 at 12:09pm
Bruce
AT-14SA, Pickering XV-15, Hana EL, Technics SL-1600MK2, Lautus, Majestic DAC, Technics SH-8055 spectrum analyzer, Eminence Beta8A custom cabs; Proprius & Reflex M or C, Enjoy Life your way!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fatmangolf Quote  Post ReplyReply Direct Link To This Post Posted: 17 Mar 2015 at 9:54pm
I'm slightly late to the party and with the same advice as Bruce has given already. Happy listening Graham.
Jon

Open mind and ears whilst owning GSP Genera, Accession M, Accession MC, Elevator EXP, Solo ULDE, Proprius amps, Cusat50 cables, Lautus digital cable, Spatia cables and links, and a Majestic DAC.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GrahamD Quote  Post ReplyReply Direct Link To This Post Posted: 18 Mar 2015 at 7:55am
This is the circuit used ( sorry about the crappy drawing) which includes the reverse bias diodes not mentioned in my original brief description.
If you can provide any suggestions to further improve or modify it please feel free to offer them.
Cheers
Graham

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BAK View Drop Down
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Post Options Post Options   Thanks (1) Thanks(1)   Quote BAK Quote  Post ReplyReply Direct Link To This Post Posted: 18 Mar 2015 at 1:14pm
HI GrahamD,

 Be sure to have a 0.5 amp fuse on the mains input for safety, close to the mains entering the box... on 240v AC mains, it would be better to have one fuse on each leg of the mains.


Move one of the 1000 uF electrolytics (minimum 50v, 100v would be better, even 75v) to before the regulator
 and put a 0.1 uF (100v) ceramic capacitor across it for RF noise rejection.
 If you have a 100 to 500 uF (again, minimum 50v, 100v would be better, even 75v) use that here.
 Larger value electrolytics are only needed for larger currents, anything too big will reduce the regulation.
 This filters the AC component of ripple going into the regulator so the regulator is able to regulate the DC better.

The protection diodes are shown correctly placed.

Keep only one 1000 uF on the output for stiffening.

Here to help,
Bruce
Bruce
AT-14SA, Pickering XV-15, Hana EL, Technics SL-1600MK2, Lautus, Majestic DAC, Technics SH-8055 spectrum analyzer, Eminence Beta8A custom cabs; Proprius & Reflex M or C, Enjoy Life your way!
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